TQN变压吸附(PSA)制氮机组 TQN pressure swing adsorption (PSA) nitrogen making machine.
简称PSA制氮机,是按变压吸附技术设计制造的氮气发生设备
Referred to as PSA Nitrogen making machine is according to the pressure swing adsorption plan.
工作原理:
以高品质碳分子筛(CMS)为吸附剂,通过变压吸附从纯净,干燥的压缩空气中分离,提取氮气。在吸附塔内,氧在碳分子筛微孔中扩散速率远远大于氮而被吸附,氮在气相中富集形成成品氮气;在再生塔内减至常压,碳分子对氧的吸附力骤降而脱附所吸附的氧气等杂物,实现再生,一般采用双塔并联,由PLC控制加压吸附、减压脱附交替进行,连续、稳定的生产纯度氮气。
Operating Principle:
Using the high quality carbon mole sieve for adsorbent, are separate Nitrogen from the purity drying composite air. In the adsorption tower, oxygen is spread quicker than nitrogen. Then nitrogen is forming the air nitrogen. In the regeneration tower, we reduce the pressure to the constant pressure that why the adsorption of the CMS are down to relive the regeneration. Usually we connected in parallel controlled by the PLC to product the high purity nitrogen.
产品特点:
Products feature:
整机运行可靠:先进的设计理念和独有的碳分子筛填装工艺,进口PLC控制系统,切换寿命达250万次的进口气动阀,优质进口分子筛吸附容量大,抗压性强
使用寿命长。这些都是TQN制氮机长期高效运作的保证。
Whole machine working reliable: Using the advanced design principles and special CMS fling process. Also using import PLC control system. Imported pneumatic valve that switch time reach in 25 hundred thousands、top quality inlet CMS that a large number of capacity、strong Crush resistance、All of this above are ensure the TNQ nitrogen machine efficient and long term working.
运行成本低:PSA先进工艺是一种简便的制氮方法,以空气为原料,能耗低,氮成本远远低于深冷空分制氮,膜制氮,液氮。
Low cost of operation:PSA is a easy way to making nitrogen,which using the air as raw material. The cost of operation are lower than the other way that such as cryogenic air separation nitrogen、membrane nitrogen and liquid nitrogen.
操作简单,自动化程度高:先进的PLC控制系统,人性化的界面设计,可在线显示氮气纯度、流量、压力、故障信号,在线修改运行参数,全自动操作,无需特殊培训,只需轻轻一按。
Easy to operation and high automatic technical; Advanced PLC control ,humanize design for interface Showing the purity、flow、pressure and the fault signal of the nitrogen inline. And modify the operating parameters inline,Automation operation.
氮气品质稳定:全自动控制系统按特定可编程序严格按控制时序,保证成品气的稳定和连续,自动报警放空装置,确保氮气纯度。
The quality of nitrogen are stable:Automation control system is according to prepared program to make sure working in times,therefore the finished product air will be stable and continuous. Using the Automation alarm is ensuring the purity of nitrogen.
技术雄厚,服务完善:现场安装只需要连接管道和电源,有专职人员调试和进行维护保养指导。遍布全国的办事处和技术服务部,数十名专业技术人员随时为您提供优质,快捷的售后服务和定期回访。
Technology are strong,service are complete:We have the professional to install、debugging and guide to maintain. Our agency and technical services are found everywhere in China. Dozens of technical staff are services for you on time.
技术特点:
气缸压紧装置,避免高速气流冲击导致分子筛的粉化现象;
配备延位沉降报警系统,行程下限自动声光报警;
特有分子筛保护措施,延长碳分子筛的使用寿命;
氮气自动连锁放空装置,保证产品氮气质量;
配备DCS远程控制元件,运行稳定可靠,多种故障报警;
合理的结构设计,运输,起吊,安装十分方便;
操作简便,运行稳定,自动化程度高,可实现无人运行。
Technical features:
Air Cylinder Pressure are used to avoid CMS chalking by the high speed air impact;
Unit settlement are used to alarm automatic when the stroke limit;
Unique CMS safeguard are used to lengthen the life of CMS;
Nitrogen chain liberated air automatic system is used to guarantee the quality of nitrogen;
DCS remote control element used to make sure the stable and reliable running or fault alarm;
Reasonable structural design are make sure the transport、lifting and installation easier;
Easy to operate,It can bring about separation between man and machine, Automation operation without human.
技术指标: Technical specification:
氮气产量:3~3000 Nm ³/h Nitrogen Yield: 3~3000 Nm ³/h
氮气纯度:95~99.999% Nitrogen Purity: 95~99.999%
氮气压力:0.1~0.7Mpa(可调) Nitrogen Pressure: 0.1~0.7Mpa (Adjustable)
氮气常压露点:≤﹣45℃ Nitrogen Dew Point:≤﹣45℃
》TQC碳载纯化装置
TQC carbon purification device
产品概述:
在一定温度下,氮气中的残氧和碳载催化剂中的碳发生氧化反应:C+O₂=CO₂ 生成的CO₂和水份经过变压吸附工艺去除,以及深度脱水,再经过精密过滤器除去颗粒杂质。得到高达99.9995%以上的纯度氮气。燃烧型纯化设备的碳催化剂为消耗型,需按时定量添加。本设备不需要配备氢气源,成品氮气中不含氢,按氮气产量的1.1倍配置纯度为99.9%左右原料的氮气,故运行成本低。单脱氧塔(TQCA)型为经济型,添加催化剂时需停机。适用于可间断使用的用户。双脱氧塔(TQCB)型:添加碳催化剂时不需要停机,设备可连续不间断使用。
Products outline:
Residual oxygen of nitrogen is make oxidation reaction with the carbon from carbon catalyst. C+O₂=CO₂ Carbon dioxide and water are removed by pressure swing absorption and depth dehydration . Then go though the filter to remove the granule impurities. It can be gained the nitrogen which purity is reached to 99.9995%.The catalyst which the burning purification equipment is the consuming things it's must to added the carbon in time, but needs the hydrogen source. It does not contain the hydrogen of the finished nitrogen. It must according to the 1.1 times of nitrogen yield to configuration purity of the raw nitrogen about 99.9%, therefore the cost are very cheap.
技术特点:
采用高效催化剂,工艺先进,稳定性好,成品纯度高;
成品气中不含氢,适用于对氢、氧用严格要求场所;
吸附式干燥机,吸附容量大,能耗低,工作稳定;
预热器可回收脱氧器中脱氧后氮气的热量,降低成品气温度的同时可节能30%;
TQCB型,双塔交替使用,添加碳催化剂时设备可连续不间断使用;
加热器采用一用一备设计,保证加热温度的同时提高了可靠性;
自动联锁放空,多种故障报警;
Technical Features:
Efficient carbon catalyst is so advanced technology and good stability that the production’s purity was very high.
It’s very suitable for strict place for oxygen and hydrogen, because of the finished air is not contain the hydrogen.
Adsorption dry machine has large capacity、low energy consumption and stable run。
Preheated can recover the heat from deoxygenization nitrogen. Lower the temperature of finished air also can get energy saving around 30% at the same time.
The type of TQCB is use two towers alternately that can add the carbon catalyst when it running.
Heaters are designed for one working another waiting,that why can add carbon catalyst at the same time.
Automatic line locked to emission air reach to fault alarm.
技术指标: Technical specification:
氮气产量:10~800 Nm ³/h Nitrogen Yield: 10~800 Nm ³/h
氮气纯度:99.999% Nitrogen Purity: 99.999%
压力降:0.1Mpa Pressure Reduce: 0.1Mpa
氧含量:≤5ppm Oxygen content:≤5ppm
二氧化碳含量:≤3ppm Carbon dioxide content:≤3ppm
氮气常压露点:-60℃ Nitrogen Dew Point:﹣60℃
》TQH加氢纯化装置
TQH hydrogenation purification device
产品概述:
在催化剂的作用下,氮气的微量氧与系统中的氢源发生反应,2H₂﹢O₂=2H₂O 除去残氧后,再进入干燥系统深度脱水,得到高纯度的氮气。
TQHA型为不脱氧型,适用于工艺中允许含有一定量氢气的用户。
GQHA型为脱氧型,适用于热处理,化工,玻璃,金属行业。
TQHA 型配置:自动加氢配比装置,催化脱氧器,冷却器,冷干机,吸干机,精密过滤器,成品氮气储气罐。
GQHB 型配置:在TQHA的基础上另加一脱氧器。
Products outline:
Under the catalo’s working, the trance oxygen of nitrogen is react with the hydrogen 2H₂﹢O₂=2H₂O then go though the dry system to got the deep dehydration , at last , got the high purity nitrogen.
TQHA types are not dehydrogenation that fit with which place can used the hydrogen.
GQHB types are dehydrogenation that fit with the heat finished、Chemical 、glass and metal industry.
TQHA Configuration:Automation adding hydrogen、Catalytic deoxygenating machine、coolers、dryers、adsorption dryers、ultra filter、finished nitrogen gas tank.
GQHB Configuration:Subjoin a dehydrogenation.
技术特点:
自动控制加氢量,自动化程度高,安全可靠;
采用高效催化剂,工艺先进,性能稳定;
脱氧在常温下进行,不需要加热能耗低;
高品质的控制元件,运行稳定可靠,延长使用寿命;
自动连锁放空,多种故障报警。
Automatic is control the mete of hydrogen safety and high automatic.
Efficient catalyst is so advanced technology and good stability
It's not necessary to heat because deoxidation in normal temperature that the reason of low energy consumption.
High quality control element is used to lengthen the life of machine.
Automatic line locked to emission air reach to fault alarm.
技术指标:
TQHA型 TQHB型
氮气产量:10~3000Nm ³/h 氮气产量:10~3000Nm ³
氮气纯度:99.9995% 氮气纯度:99.9995%
H ₂含量:≤800ppm~5% H ₂含量:≤3ppm
压力降:0.1Mpa 压力降:0.1Mpa
Q ₂含量:≤2ppm Q ₂含量:≤2ppm
氮气常压露点:﹣60℃ 氮气常压露点:﹣60℃
Technical specification:
TQHA: TQHB:
Nitrogen yield:10~3000Nm ³/h Nitrogen yield:10~3000Nm ³/h
Nitrogen purity: 99.9995% Nitrogen purity: 99.9995%
H ₂ content:≤800ppm~5% H ₂ content:≤3ppm
Pressure reduce:0.1Mpa Pressure reduce:0.1Mpa
Q₂ content:≤2ppm Q₂ content:≤2ppm
Nitrogen dew point:﹣60℃ Nitrogen dew point:﹣60℃